How Pasta Is Manufactured in India: A Step-by-Step Guide

How Pasta Is Manufactured in India: A Step-by-Step Guide

Have you ever stood in your kitchen, holding a packet of pasta, and wondered: “How exactly is this made?” If you’re curious about what goes on inside the factories of pasta manufacturers India relies on, you’re about to get an insider’s view. From selecting the finest durum wheat to the moment your favourite Bregano Penne Pasta reaches your pantry, every step is a careful blend of science, tradition, and quality control.

At Bregano (part of Dwarika Food Products since 1992), we believe transparency matters. So, let’s take you behind the scenes and show you exactly how quality pasta made from 100% durum wheat semolina comes to life using state-of-the-art Italian technology.

Understanding Durum Wheat Semolina: The Foundation of Quality Pasta

Before diving into manufacturing, let’s understand why durum wheat semolina is the gold standard for authentic pasta.

What Makes Durum Wheat Special?

Durum wheat (Triticum durum) is the hardest variety of wheat grown commercially. When ground into coarse particles, it becomes durum wheat semolina—the foundation of quality pasta. Here’s why leading pasta manufacturers across India choose it:

  • Superior Protein: 12–15%

  • Perfect Gluten Structure

  • Natural Golden Colour

  • Better Texture

  • Higher Nutrition

For further reading, see this resource on the health benefits of durum wheat semolina.

At Bregano, every product—Bregano Penne Pasta, Bregano Fusilli Pasta, and Bregano Macaroni—contains 100% durum wheat semolina.

For more on healthy, maida-free pasta options, visit our Healthy Pasta page.

healthy pasta

The Bregano Manufacturing Process: PAVAN Thermo Active System (TAS)

Unlike many pasta manufacturers India has, Bregano uses state-of-the-art Italian technology: the PAVAN Thermo Active System (TAS).

(For scientific detail on how processing affects pasta, see this study on factors affecting pasta quality during processing.)

Step 1: Quality Raw Material Selection

Everything begins with sourcing the finest durum wheat.

At Bregano: No maida. No fillers. No exceptions.

Step 2: Precision Dough Mixing (Automated)

The PAVAN system maintains perfect hydration levels for gluten development.

For scientific reference on wheat protein and nutrition differences, see:
Durum wheat semolina nutrition and protein content.

Step 3: Extrusion and Shaping Through Italian Dies

Shape perfection through Italian-made dies ensures consistency and great cooking results.

Step 4: Advanced Thermo Active Drying

Drying is the most crucial stage of pasta manufacturing.

Further scientific reading:

Step 5: Automated Conveyor to Packaging

Zero manual handling → higher hygiene + consistent quality.

Step 6: Rigorous Quality Control

Quality checks include:

  • Optical sorting

  • Moisture verification

  • Cooking tests

  • Microbiological testing

Step 7: Precision Packaging and Sealing

Every packet is sealed with high-quality multilayer laminates to preserve freshness.

Step 8: Storage and Distribution

Carefully monitored storage ensures long shelf life and maximum freshness.

What Makes Bregano Different?

  1. Italian PAVAN TAS Technology

  2. Fully Automated Process

  3. 100% Durum Wheat Semolina

  4. Advanced Quality Control

  5. 30+ Years of Experience

  6. Pure Vegetarian

  7. Perfect for Indian Kitchens

  8. Environmentally Responsible

The Bregano Product Range

Explore our full pasta range here: Bregano Pasta Category

Each product is made with Italian PAVAN technology and 100% durum wheat semolina.

Bregano Penne Pasta

Learn more: Why Bregano Penne is special

Perfect for pasta bakes, salads, arrabbiata, and tiffin meals.

Bregano Fusilli Pasta

Learn more: Bregano Fusilli Pasta Page

Holds chunky sauces beautifully due to its spiral shape.

Bregano Macaroni

Macaroni details & variants: Macaroni product category

Great for mac & cheese, soups, baked dishes, and snacks.

Learn more about pasta shapes on our guide:
Types of Pasta

How to Identify Quality Pasta: Expert Tips

  1. Check the ingredient list

  2. Look at the colour

  3. Check texture

  4. Compare protein content

  5. Verify manufacturer transparency

  6. Perform the cooking test

For studies on multigrain/enriched pasta:
Studies on nutrient-rich pasta formulations

Frequently Asked Questions

Why is durum wheat semolina better than regular flour?

Because durum wheat has superior protein and gluten quality.
Reference: Durum wheat semolina nutrition and protein content

Ready to Experience the PAVAN Difference?

When pasta manufacturers India trusts invest in world-class technology and quality semolina, the result is exceptional pasta.

Explore our full range here: Bregano Online Shop
(“Visit our online shop or find us at select retailers” → linked to online shop)

Experience what happens when traditional pasta-making wisdom meets modern technology:
Shop Bregano

About Bregano (Dwarika Food Products)

A legacy of trust since 1992.
Healthy. Pure. 100% Durum Wheat. Zero Maida.